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Replace iPod Mini Battery HOWTO

Introduction

This HOWTO describes the process of replacing the battery in an iPod Mini. The process is fairly simple, and can easily be completed within 20 minutes. Some basic tools are required, but these can be obtained at any good hardware retailer.

Skill Level: Medium

What you Need

Either:

  • Battery replacement kit (comes with all necessary tools to do the job)

or:

  • Li-on battery for your iPod
  • Small Philips screwdriver
  • a flathead screwdriver
  • a bit of glue

About the Battery

If you've had your iPod Mini for less than a year, the standard Apple warranty will cover your defunct battery. If you have less than a 50 percent charge on your battery in the second year, Apple will replace that battery as well.

Although you can get your dying or dead batteries replaced by Apple for about £60, it's easier and cheaper to do it yourself with a third-party battery kit. Those who have a first generation iPod Mini with its paltry 12 hours of life can upgrade to a current battery that lasts up to 20 hours.

Battery replacement kits usually include a lithium-ion battery (7.2 or 3.7 volts), a multiuse tool, and basic diagram style instructions. If your kit doesn't come with a tool, use a small and thin flathead and Phillips head screwdriver. One kit I would reccomend is one sold by Laptops for Less - which sells a kit for $15.95.

Replacing the Battery

Before we kick off, put the switch into the 'hold' postition - this will save the device switching on as it's lying on your desk in pieces!

  1. Using a flat head screwdriver or similar tool, pry the top end of the iPod from the device, as below.Note there's quite a lot of glue stuck to the plastic, so it takes a bit of prying to get it off. Note that the use of a narrower screwdriver will save damaging the anodised metal.
    Remove the plastic top of the iPodSlide screwdriver along underneath the plastic
  2. Do the same to the bottom end of the ipod; again, there's a lot of glue to keep it in place so wiggle it about a bit till it comes off.
    take the bottom end off the ipod
  3. Undo the two screws holding the motherboard to the metal casing, on the top of the iPod. Remove the screws holding the motherboard in place
  4. Remove the small cage at the bottom of the iPod.
    I found that the easiest way to do this was to insert a small screwdriver at each corner and push the arms of the cage inwards, like so:
    remove the cage from the bottom of the iPod
  5. Having removed the cage, now disconnect the ribbon from the motherboard. This disconnects towards you. The ribbon connects the click wheel to the internals. Be careful not to pull on the ribbon itself, pushing up the connector block underneath it should do the trick:
    Identify the Ribbon on the iPodRibbon must be detached from the iPod before the motherboard can be removed
  6. Now, using Finger Power ®, push the motherbard out of the iPod from the bottom end, like so:
    removing the ipod from the metal casing
  7. After having removed the motherboard, turn the device and lift the battery away from the motherboard. This may be attached by a foam pad or some glue. To remove the battery, simply disconnect the wires which attach it to the motherboard. The new battery fits in the same place.
    When reconnecting the wires, make sure you insert the battery the correct way round. The connector is designed to only fit one way.
    Remove the battery from the iPod
  8. Now, put the iPod's motherboard back into the metal casing by reversing the instructions. When sliding it back in, ensure that the motherboard is in the correct 'grooves' on the inside of the case. Sometimes, the wires on the battery can also get in the way, so push them down by the side of the battery, like below.
    Put the motherboard back inside the iPod case
  9. It's a good idea at this stage to replace the screws holding the motherboard in place. Remember to reconnect the ribbon on the bottom of the iPod to the motherboard, before replacing the cage on the bottom of the iPod.
    Replace the cage on the bottom of the iPod
  10. After having replaced the cage, snap the plastic plate back onto the bottom of the iPod. It's important to make sure this goes on the right way - you'll notice there's no plastic tabs on the area where the ribbon is:
    No plastic tabs where the ribbon is
  11. A bit of glue should help if the plastic does not stick on to the iPod anymore.
  12. Do the same to the top end of the iPod and you're done!
    iPod completed and battery successfully replaced.
  13. Whoop dee doo!

References

 

Updated Monday, 22 October, 2007